Low Starting Tension Slip Shaft

Low Tension Differential Friction Shaft

Low tension slip shafts are designed for sensitive materials that require stable winding at low air pressure and low starting torque. Also known as: low tension slip shaft, low tension friction shaft.

Low-Tension Winding Function

Controlled winding torque for sensitive slit rolls.

Suitable for stretch-sensitive films, thin PET film, electronic film and lithium battery-related separator film applications where low starting tension is required.

  • Center-air-pressure slip shaft structure designed for low starting tension.
  • Suitable for stretch-sensitive film slitting and lithium battery film slitting.
  • Works from 0.1 kg/cm² air pressure, against the 0.8 kg/cm² a DS shaft needs to start. That eight times difference is the reason to choose this shaft: it is what makes 10 µm PET and separator film windable at all.
Core Size3-inch standard core, 76.2 +/- 0.2 mm
Ring OD75.5 mm body OD, up to 77.8 mm expansion point
Standard Widths10, 15, 20, 25, 30, 35 mm
Standard ID50 mm
Working PressureFrom 0.1 kg/cm² (0.1 bar / 1.4 psi) — eight times lower than a DS shaft

Where a low tension differential friction shaft is used

10 µm PET and electronic film

The reason this shaft exists: it works from 0.1 kg/cm², where a DS shaft needs 0.8 kg/cm² to start at all.

Lithium separator film

Stretch-sensitive separator where any excess winding tension deforms the material.

Stretch-sensitive material generally

Any web where the roll must be wound at the lightest tension the machine can hold.

Narrow ring widths

Standard widths 10–35 mm on 3-inch cores, 50 mm inner diameter.

Slip Ring

Slip ring options and core-contact details

Low-tension slip rings can be selected according to core size, ring width, starting pressure, material sensitivity and winding tension requirement.

  • The ring is built from roller positioning balls and bearings.
  • 3-inch ring outside diameter is 75.5 mm, expanding to 77.8 mm at the highest point.
  • Suitable core inner diameter is 76.2 +/- 0.2 mm for rubber, aluminum or paper cores.
  • Standard widths include 10, 15, 20, 25, 30 and 35 mm; other widths can be designed to order.
  • Standard inner diameter is 50 mm.

Selection Notes

Confirm core material, core inner diameter, required width, winding tension range, shaft structure and whether the application needs low starting tension or higher roll-holding force.

Technical Reference Data

Pull force reference values for preliminary selection.

Reference values should be confirmed according to the actual shaft structure, ring width, groove material and air path before final selection.

Low Tension Slip Ring Pull Force, Rings 1-10

Pressures are given in kg/cm² as published by the manufacturer. For conversion: 1 kg/cm² = 0.98 bar = 14.2 psi. So 1 kg/cm² ≈ 1 bar, and 5 kg/cm² ≈ 4.9 bar ≈ 71 psi.

How to use these figures: they are reference values for a single ring, measured under the stated test conditions — that ring width, that friction material and that groove. Total winding torque on your machine depends on how many rings are on the shaft, the roll diameter as it builds, the condition of the friction material and the line speed, so these numbers cannot be used directly to calculate web tension. Send us the slit widths, the number of rolls across and the tension range you need, and we will confirm the ring configuration before you size anything.

Test condition: 3-inch roller-type slip ring, 35 mm width, 54.7 mm inner diameter, 10 x 3 groove with wool felt, at 3.0 kg air pressure.

Slip Ring No.12345678910
Pull Force0.350.340.350.300.320.360.360.300.350.31

Low Tension Slip Ring Pull Force, Rings 11-19

Continuation of the same test condition.

Slip Ring No.111213141516171819
Pull Force0.300.320.330.300.330.360.320.330.35

Related Slip Shaft Types

Air Slip Shaft

Air slip shafts combine pneumatic core locking with controlled differential slip for accurate torque and stable multi-roll winding.

View Details

DS Slip Shaft

DS slip shafts provide pneumatic locking and controlled slip for medium-tension film slitting and rewinding applications.

View Details

Ball Slip Shaft

Ball slip shafts can be configured as center-air, pneumatic side-pressure or mechanical side-pressure structures for flexible narrow-roll winding.

View Details

Double Ball and Roller Slip Shaft

Double ball and roller slip shafts use extended expansion contact points to support stable core holding and winding torque.

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Key Slip Shaft

Key slip shafts use rectangular metal or rubber keys to expand and contact the core for controlled differential winding.

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